Document Outline

• Manual Prepared Solutions Cross Cutter
  • Contents
    • 1 Preface and general information
      • 1.1 Version info
      • 1.2 Scope of supply
      • 1.3 General information about the prepared solution
      • 1.4 Functional range and variants
        • 1.4.1 Parameterisable variant
        • 1.4.2 Programmable variant
      • 1.5 Conventions used
        • Variable names
    • 2 Features of the "Cross Cutter" prepared solution
      • 2.1 General features of the "Cross Cutter" prepared solution
      • 2.2 Structure and functional principle
        • 2.2.1 Typical structure of a cross-cutter application
        • 2.2.2 Typical motion profiles
          • Synchronous cross cutter
          • Asynchronous cross cutter
        • 2.2.3 Example applications of the "Cross Cutter" prepared solution
      • 2.3 Functional application criteria for the parameterisable variant
      • 2.4 Machine parameters
      • 2.5 Basic features
        • 2.5.1 Reposition unlocked drive to motion profile
          • Variable names
        • 2.5.2 Start and Stop Cross Cutter Operation
          • Variable names
        • 2.5.3 Cross-cutter operating modes
          • Continuous cutting
          • Test operation
          • Reject operation
          • Asynchronous cross cutter
          • Variable names
        • 2.5.4 ManualJog
          • Variable names
        • 2.5.5 Following error monitoring
          • Variable names
        • 2.5.6 Homing
          • Set home position
          • Variable names
        • 2.5.7 Simple positioning
          • Variable names
        • 2.5.8 Length-controlled or mark-controlled operation
        • 2.5.9 Adjustable compensation speed for mark correction
          • Variable names
        • 2.5.10 Mark window
          • Variable names
        • 2.5.11 Manual X trimming
          • Variable names
          • Calculating and setting acceleration and deceleration times when using inching trimming (g_bXAxisTrimmingPosDirection and g_bXAxisTrimmingNegDirection)
          • Calculating and setting acceleration and deceleration times when using position trimming (C3674/000 = Selection of the absolute target trimming position)
        • 2.5.12 Reject gate control
          • Variable names
        • 2.5.13 Calculating the print-mark-sensor distance
          • Variable names
        • 2.5.14 Print-mark register
          • Variable names
        • 2.5.15 Torque precontrol
          • Variable names
        • 2.5.16 Evaluation of absolute value encoders at load and drive end
          • Variable names
        • 2.5.17 Evaluation of the master value signal
          • Variable names
    • 3 Installing and starting up the "CrossCutter" prepared solution
      • 3.1 Required components
      • 3.2 Installing the Cross Cutter prepared solution
      • 3.3 Hardware structure
        • 3.3.1 Wiring the control terminals
      • 3.4 Setting the parameters of the prepared solution
        • 3.4.1 Control/Status interface with master control
          • Control interface
          • Status interface
        • 3.4.2 Preparing for installation and start-up: Generating profile data
        • 3.4.3 Downloading the CrossCutter_SPLC_Vxxxx.bin program and CrossCutter_ECS_Vxxxx.bin
        • 3.4.4 Online start-up with GDC
        • 3.4.5 Starting up length-controlled operation
        • 3.4.6 Starting up mark-controlled operation
    • 4 Functions
      • 4.1 State machine
      • 4.2 Conditions for state change
      • 4.3 "StandBy" state
      • 4.4 "ManualJog" state
      • 4.5 "Homing" state
      • 4.6 "Positioning" state
      • 4.7 "Cam" state
      • 4.8 "Trouble" state
    • 5 Program expansions
      • 5.1 Password of the Prepared Solution Cross Cutter
      • 5.2 Task management
      • 5.3 UserErrors PRG
      • 5.4 CrossCutterInterfaces PRG
    • 6 Appendix
      • 6.1 Global variables
        • 6.1.1 VarCrossCutterBasics
        • 6.1.2 VarCrossCutterMotionProfileCalculation
        • 6.1.3 VarCrossCutterMuliplexer
        • 6.1.4 VarCrossCutterPieceCounter
        • 6.1.5 VarCrossCutterProfileHandling
        • 6.1.6 VarCrossCutterRejectGate
        • 6.1.7 VarCrossCutterTPHandling
        • 6.1.8 VarCrossCutterTrouble
        • 6.1.9 VarCrossCutterXAxisTrimming
        • 6.1.10 VarBasicOperation
        • 6.1.11 VarCamControl
        • 6.1.12 VarHoming
        • 6.1.13 VarManualJog
        • 6.1.14 VarPositioning
        • 6.1.15 VarStateMachine
        • 6.1.16 VarTorquePrecontrol
        • 6.1.17 VarTrouble
        • 6.1.18 VarVertShaftExtPosition
        • 6.1.19 VarVertShaftExtVelocity
        • 6.1.20 VarVirtualMaster
        • 6.1.21 VarXTouchProbeSynchronisation
        • 6.1.22 VarYStretchCompress
        • 6.1.23 VarYTouchProbeSynchronisation
      • 6.2 Prepared solution codes
        • 6.2.1 Table of application codes
        • 6.2.2 Code initialisation values
      • 6.3 Error messages
        • 6.3.1 System error messages
        • 6.3.2 Application error messages
        • 6.3.3 User-defined error messages
        • 6.3.4 ENUM list for error numbers
      • 6.4 Signal flow diagram for core function
      • 6.5 Interface signals
        • Control interface
          • Status interface
      • 6.6 Description of the function blocks
        • 6.6.1 MultiplexerInput function block
          • Variable name
        • 6.6.2 MultiplexerOutput function block
          • Variable name
        • 6.6.3 TP_Window – Masking out mark pulses
          • Variable name
        • 6.6.4 XPositionTrimming function block
          • Variable names
        • 6.6.5 RejectGateHandling function block
          • Variable names
        • 6.6.6 CalcTpDistance function block
          • Variable names
        • 6.6.7 CalcOffsetForShiftedTP function block
          • Variable names
        • 6.6.8 CalcStartPositionOfKniveDrum function block
          • Variable names
        • 6.6.9 CrossCutterMotionProfileCalculation function block
          • Variable name
        • 6.6.10 TP_Register – Position tracking of mark pulses
          • Variable names
        • 6.6.11 VersionHandling function block
          • Interface
          • Task information
          • Variable names