14 troubleshooting – Lukas LKS 55 EN User Manual

Page 12

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13.3.3 Change of protection boot
The rubber protection boot shall protect the operator against injuries caused by the moving levers.
If the boot is damaged it has to be replaced.
Procedure:
Remove the carrying handle (held by 2 screws) • Dismount cutter blades / blade arms (see 13.3.1)
• pull the faulty boot from the cylinder body and place the new one properly, i.e. that the carrying
handle fixing screws go easily through the corresponding holes in the boot. Mount and tighten
carrying handle.

13.3.4 Carrying handle (see cover page item 6)
Damaged carrying handles have to be replaced immediately.
Procedure:
Remove the handle (held by 2 screws) and change it against a new one • Change screws and disks
if necessary.

13.3.5 Labels
All damaged or illegible indentification stickers (Safety instructions, type label a.s.o) have to be
replaced.
Procedure:
Remove damaged stickers and clean surface with acetone • Put on new stickers.

13.3.6 Quick couplers
Quick couplers on the 0,5m hoses have to be replaced when
- external damage can be observed • the locking sleeve doesn´work any more • oil spill occurs

even when the coupling is properly connected

Remark: Faulty couplers have to be changed completely against genuine LUKAS spares, i.e. it is
not permissible to make any repair work.
The retaining nut on the hoses has to be tightened with a torque of M

A

= 45 Nm.

14 Troubleshooting

If the defects cannot be repaired, contact an authorised LUKAS dealer or the LUKAS service
department. The address: LUKAS Hydraulik GmbH, Weinstraße 39, D-91058 Erlangen, Pf 2560,
D-91013 Erlangen, service phone 09131/698 348; fax 09131/698 353

Trouble

Check

Cause

Remedy

Hoses cannot be

Pressurized

Relieve pump pressure

coupled
On actuating blades

Hoses correctly

Air in the hydraulic

Thoroughly vent pump

move slowly or by

connected power

system

unit: see 9.1.1

jerks

pack operating

No pressure build-up

Not enough oil in hand Refill oil and vent the
resp. motor pump.

system (see operating
instruction 9.1.1)

Star grip doesn't return

Return spring is

Ask authorized dealer or

to middle position when

damaged or return

LUKAS themselves

released

mechanism is dirty

for repair

Oil leakage out of

Untightness, eventually Replace hoses

hoses or hose fittings

damages

Surface of hydraulic

Contact with

Change hoses

hoses is dissolved

agressive fluids

Blades spread up at

Torque of the center

For retightening, see

tips to a gap of more

bolt nut is unsuffisient

13.2.1

than 3 mm even if not
fully loaded
Leakages on the

Seal defective piston

Replacement of seals

piston rod

rod

by authorized dealer or
LUKAS themselves

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