Insinger GalleyMaster Series User Manual

Page 21

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GalleyMaster DOC Revision 2006

www.insingermachine.com 800-344-4802

OPERATOR'S TROUBLESHOOTING GUIDE

SYMPTOM OF TROUBLE

POSSIBLE CAUSE

SOLUTION

1. Machine will not operate.

a. No power.
b. Control circuit breaker tripped.

a. Move POWER switch to ON.
b. Reset circuit breaker.

2. Tank will not hold water.

a. Drain overflow tube not installed.
b. Pump petcock opened.
c. Drain not closed.

a. Install drain overflow tube.
b. Close pump petcock.
c. Close drain.

3. Tank fills beyond overflow level.

a. Obstruction in drain overflow tube.
b. Clogged drain line.

a. Remove obstruction
b. Remove drain overflow tube
(water is HOT!),if water does not
drain, maintenance must "snake"
drain line.

4. Water leaks from around door.

a. Door is not seated.
b. Clogged spray pipes.

a. Check for proper seating.
b. Clean with brush provided.

5. Weak or ineffective wash or rinse

spray.

a. Clogged spray pipes.
b. Manifolds not installed properly.

c. Suction strainer clogged.

a. Clean with brush provided.
b. Ensure proper placement of upper
and lower manifolds.
c. Clean suction strainer.

6. Weak or ineffective final rinse spray.

a. Lime deposit on spray nozzles.
b. Low water pressure.
c. Closed supply valve.

a. Clean nozzles.

b. Should be 20 PSI flowing.
c. Open valve.

7. Poor washing results.

a. Scrap screens clogged.
b. Pump suction strainer clogged.
c. Spray arms clogged.

a. Remove and clean screens.
b. Remove and clean suction
strainer.
c. Clean with brush provided.

8. Conveyor overload stops conveyor

motion.

a. Foreign object caught in conveyor
chain.

a. Remove object.

9. Tank and/or booster will not hold

specified temperature.

For Electric Heat:
a. Booster power off.
b. Tank power off.
c. Control power off.
d. Tank empty or low.
For Steam Heat:
e. Steam turned off.
f. Control power off.
g. Tank empty or low.

For Electric Heat:

a. Check circuit breaker.
b. Check circuit breaker.
c. Turn control power switch on.
d. Fill tank.

For Steam Heat:

e. Turn steam supply on.
f. Turn contol power switch on.
g. Fill tank.

þ

NOTE:

This section covers actions that can be
performed by the operator, without the use
of tools.

20

PART 4 MAINTENANCE & REPAIR PROCEDURES

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