Document Outline

• Title
• This Manual is valid for...
• Contents of the Manual (survey)
• Front view
• Table of Contents
• Part A
  • 1 Preface and general information
    • 1.1 How to use this Manual
      • 1.1.1 Terminology used
    • 1.2 Scope of delivery
    • 1.3 Legal regulations
    • 1.4 EC Directives/ Declaration of Conformity
      • 1.4.1 What is the purpose of EC directives?
      • 1.4.2 What does the CE mark imply?
      • 1.4.3 EC Low-Voltage Directive
      • 1.4.4 EC Directive Electromagnetic Compatibility
      • 1.4.5 EC Machinery Directive
  • 2 Safety information
    • 2.1 General safety information
    • 2.2 Layout of the safety information
    • 2.3 Residual hazards
• Part B
  • 3 Technical data
    • 3.1 Overview of types
    • 3.2 Features
    • 3.3 General data/ application conditions
    • 3.4 Rated data (Operation with 150 %overload)
      • 3.4.1 Types 8201 to 8204
      • 3.4.2 Types 8211 to 8214
      • 3.4.3 Types 8215 to 8218
      • 3.4.4 Types 8221 to 8224
      • 3.4.5 Types 8225 to 8227
      • 3.4.6 Types 8241 to 8243
      • 3.4.7 Types 8244 to 8246
    • 3.5 Rated data (Operation with 120 %overload)
      • 3.5.1 Operating conditions
      • 3.5.2 Types 821X
      • 3.5.3 Types 822X
      • 3.5.4 Types 824X
    • 3.6 Fuses and cable cross-sections
      • 3.6.1 Operation of controllers in UL-approved systems
        • 3.6.1.1 Protection of the motor cables
      • 3.6.2 Single drives with 150 %overload
      • 3.6.3 Single drives with 120 %overload
    • 3.7 Analog plug-in module 8279IB
      • 3.7.1 Features
    • 3.8 Dimensions
      • 3.8.1 Analog plug-in module
  • 4 Installation
    • 4.1 Mechanical installation
      • 4.1.1 Important notes
      • 4.1.2 Standard assembly with fixing rails or fixing brackets
        • 4.1.2.1 Types 8201 to 8204
        • 4.1.2.2 Type 8202-V002 (reduced assembly depth)
        • 4.1.2.3 Types 8211 to 8214
        • 4.1.2.4 Types 8215 to 8218
        • 4.1.2.5 Types 8221 to 8227
        • 4.1.2.6 Types 8241 to 8246
      • 4.1.3 DIN-rail assembly
        • 4.1.3.1 Types 8201 to 8204
        • 4.1.3.2 Types 8211 to 8214
      • 4.1.4 Assembly with thermally separated power stage ( push-through technique )
        • 4.1.4.1 Types 8215 to 8218
        • 4.1.4.2 Types 8221 to 8227
        • 4.1.4.3 Types 8241 to 8246
      • 4.1.5 Assembly of the variant 82XX-V003 flcold platefl
        • 4.1.5.1 General
        • 4.1.5.2 Demands on the cooler
        • 4.1.5.3 Thermal performance of the system
        • 4.1.5.4 Assembly preparations
        • 4.1.5.5 Assembly of 821X-C-V003
        • 4.1.5.6 Assembly of 822X-C-V003
        • 4.1.5.7 Assembly of 824X-C-V003
      • 4.1.6 Assembly with mains filter
      • 4.1.7 Assembly of the analog plug-in module 8279IB
    • 4.2 Electrical installation
      • 4.2.1 Operator's safety
      • 4.2.2 Protection of the controllers
      • 4.2.3 Motor protection
      • 4.2.4 Mains types/ mains conditions
      • 4.2.5 Combination with compensation equipment
      • 4.2.6 Specification of the cables used
      • 4.2.7 Power connections
        • 4.2.7.1 Mains connection
        • 4.2.7.2 Motor connection
        • 4.2.7.3 Connection of a brake unit
        • 4.2.7.4 Connection plan 820X
        • 4.2.7.5 Connection plan 821X
        • 4.2.7.6 Connection plan 822X/ 824X
      • 4.2.8 Control connections
        • 4.2.8.1 Control cables
        • 4.2.8.2 Assignment of the control terminals
        • 4.2.8.3 Connection diagrams
        • 4.2.8.4 Connection diagrams:Analog plug-in module
    • 4.3 Installation of a CE-typical drive system
• Teil C
  • 5 Commissioning
    • 5.1 Before switching on
    • 5.2 Short commissioning (factory setting)
      • 5.2.1 Switch-on sequence
      • 5.2.2 Factory setting of the most important drive parameters
    • 5.3 Adapt machine data
      • 5.3.1 Determine speed range (fdmin, fdmax)
      • 5.3.2 Setting of acceleration and deceleration times (Tir, Tif)
      • 5.3.3 Setting of current limit values (Imax limits)
    • 5.4 Optimisation of the operating behaviour
      • 5.4.1 Select control mode
      • 5.4.2 Optimising operating modes
        • 5.4.2.1 Optimising motor-current control (C014 = -4-)
        • 5.4.2.2 Optimise V/ f-characteristic control with auto boost (C014 = -0-/-1-)
        • 5.4.2.3 Optimise V/ f-characteristic control with constant Vmin boost (C014 = -2-/-3-)
        • 5.4.2.4 Normalisation of an application datum
      • 5.4.3 Operation with PID controller
    • 5.5 Application examples for PID controllers
      • 5.5.1 Pump application with pressure control
      • 5.5.2 Pump application with level control
      • 5.5.3 Dancer-position control (line drive)
      • 5.5.4 Air conditioning system
  • 6 During operation
    • 6.1 Operating information
      • 6.1.1 General
      • 6.1.2 822X/ 824X
      • 6.1.3 8218-V003
    • 6.2 Display of the controller status
• Part D
  • 7 Configuration
    • 7.1 8201BB operating module
    • 7.2 Structure of the operating program
      • 7.2.1 Operating level
      • 7.2.2 Code level
      • 7.2.3 Parameter level
    • 7.3 Change and store parameters
      • 7.3.1 Change and store parameters with the 8201BB operating module
      • 7.3.2 Change and store parameters with fieldbus modules
      • 7.3.3 Dynamic parameter change
    • 7.4 Operating functions
      • 7.4.1 Operating mode
      • 7.4.2 Working with parameter sets
      • 7.4.3 Change parameter set via DC-bus voltage
        • 7.4.3.1 AC-motor braking by means of parameter set changeover
        • 7.4.3.2 Automatic parameter set changeover for controlled deceleration in the event of mains failure
    • 7.5 Control functions
      • 7.5.1 Speed range (fdmin, fdmax)
      • 7.5.2 Acceleration and deceleration times Tir, Tif
      • 7.5.3 Current limit values (Imax limit values)
      • 7.5.4 Current limitation controller (Imax controller)
      • 7.5.5 Control mode
      • 7.5.6 V/ f characteristic
        • 7.5.6.1 V/ f-rated frequency fdr
        • 7.5.6.2 Vmin setting
      • 7.5.7 Configuration
      • 7.5.8 Motor data detection
      • 7.5.9 Running optimisation
        • 7.5.9.1 Slip compensation
        • 7.5.9.2 Chopper frequency
        • 7.5.9.3 Oscillation damping
        • 7.5.9.4 Ramp function generator S-shape
        • 7.5.9.5 Skip frequencies
      • 7.5.10 PID controller as process controller
        • 7.5.10.1 Reset integral component and influence
        • 7.5.10.2 Setpoint selection for the process controller
        • 7.5.10.3 Frequency precontrol
        • 7.5.10.4 Frequency setting range
      • 7.5.11 Setpoint input
        • 7.5.11.1 Analog setpoint input
        • 7.5.11.2 Setpoint input using the keypad
        • 7.5.11.3 Setpoint input via JOG frequencies
        • 7.5.11.4 Setpoint input via function flMotor potentiometerfl
        • 7.5.11.5 Setpoint input via of the function Motor potentiometer in combination with JOG value
        • 7.5.11.6 Setpoint sum
      • 7.5.12 Controller enable RFR
      • 7.5.13 Start conditions/ flying-restart circuit
      • 7.5.14 Function of the inputs to be configured block by block
        • 7.5.14.1 Level inversion for digital inputs
        • 7.5.14.2 Priority mask for digital inputs
        • 7.5.14.3 Change of the direction of rotation (CW/ CCW)
        • 7.5.14.4 Quick stop QSP
        • 7.5.14.5 DC-injection brake (DCB)
        • 7.5.14.6 Parameter set changeover PAR
        • 7.5.14.7 TRIP set
        • 7.5.14.8 Manual/ remote changeover
        • 7.5.14.9 Digital frequency input
      • 7.5.15 Indirect torque limitation
    • 7.6 Display functions
      • 7.6.1 Display values
      • 7.6.2 Switch-on display
      • 7.6.3 Normalisation of an application datum
      • 7.6.4 Elapsed operating time meter
      • 7.6.5 Software version and controller type
    • 7.7 Monitoring functions
      • 7.7.1 Relay outputs
      • 7.7.2 Analog output
      • 7.7.3 Thermal motor monitoring
        • 7.7.3.1 I2 x t monitoring
        • 7.7.3.2 PTC input
      • 7.7.4 Motor-phase failure detection
• Part D1
  • 7.8 Code table for fiStandardfl series
• Part D2
  • 7.9 Code table for fiHVACfl series
• Part E
  • 8 Troubleshooting and fault elimination
    • 8.1 Troubleshooting
      • 8.1.1 Display at the controller
      • 8.1.2 Display at the operating module
      • 8.1.3 Maloperation of the drive
    • 8.2 Fault analysis with the history buffer
    • 8.3 Fault messages
    • 8.4 Reset of fault messages
  • 9 Maintenance
    • 9.1 Maintenance services
    • 9.2 Service addresses
• Part F
  • 10 Network of several drives
    • 10.1 Function
    • 10.2 Conditions for trouble-free network operation
      • 10.2.1 Possible combinations
      • 10.2.2 Mains connection
        • 10.2.2.1 Cable protection/ cable cross-section
        • 10.2.2.2 Mains choke/ mains filter
        • 10.2.2.3 Controller protection
      • 10.2.3 DC-bus connection
      • 10.2.4 Fuses and cable cross-sections for a network of several drives
      • 10.2.5 Protection in networks of several drives
    • 10.3 Selection basics
      • 10.3.1 Conditions
      • 10.3.2 Selection example for 4 drives
        • 10.3.2.1 Supply only via controllers
        • 10.3.2.2 Supply by means of 934X supply and feedback module
    • 10.4 Central supply
      • 10.4.1 Central supply of 820X
      • 10.4.2 Central supply via 934X for 821X/ 822X/ 824X/ 93XX
    • 10.5 Decentral supply
      • 10.5.1 Decentral supply for 820X
      • 10.5.2 Central supply for 821X/ 822X/ 824X/ 93XX/ 934X
• Part I
  • 13 Accessories (Survey)
    • 13.1 Accessories for all types
    • 13.2 Software
    • 13.3 Type-specific accessories
      • 13.3.1 Types 820X
      • 13.3.2 Types 821X
      • 13.3.3 Types 822X
      • 13.3.4 Types 824X
• Part K
  • 14 Selection help
  • 15 Application examples
    • 15.1 Pump application with pressure control
    • 15.2 Pump application with level control
    • 15.3 Dancer-position control (line drive)
    • 15.4 Air conditioning system
• Part L
  • 16 Signal-flow charts
    • 16.1 Signal-flow chart for types 820X
      • 16.1.1 Control structure
      • 16.1.2 Inverter control
      • 16.1.3 Monitorings
    • 16.2 Signal-flow charts for types 821X/ 822X/ 824X
      • 16.2.1 Control structure control mode V/ f control
      • 16.2.2 Control structure control mode motor current control
      • 16.2.3 Inverter control
      • 16.2.4 Monitorings
    • 16.3 Signal-flow charts for types 821X/ 822X/ 824X-HVAC
      • 16.3.1 Process and speed controller for C005 = -0-
      • 16.3.2 Process and speed controller for C005 = -1-...-7-
• Part M
  • 17 Glossary
  • 18 Table of keywords