Kawasaki 840641 User Manual
Page 7
A
AS
SS
SE
EM
MB
BL
LE
E W
WE
EL
LD
DIIN
NG
G H
HE
EL
LM
ME
ET
T::
1. Position the headgear inside the helmet. Assemble the helmet by inserting the
stud screw through the headgear and helmet into the tension nut. DO NOT
tighten the tension nut at this time.
2. Position the adjustment arms on both sides of
the helmet. Place the small pins through the
helmet and into one of the small holes on the
adjustment arms. This controls the fit of the
helmet when lowered over the face and can be
easily repositioned if necessary.
L
LO
OA
AD
D // R
RE
EP
PL
LA
AC
CE
E FFL
LU
UX
X C
CO
OR
RE
E W
WE
EL
LD
DIIN
NG
G W
WIIR
RE
E
E
En
nssu
urree tth
hee w
weelld
deerr iiss ““o
offff”” b
beeffo
orree aatttteem
mp
ptt--
iin
ng
g tto
o llo
oaad
d tth
hee ffllu
uxx--cco
orree w
wiirree.. Do not turn the welder ““o
on
n”” until
instructed. Failure to follow these instructions could result in
serious personal injury.
D
Do
o n
no
ott tto
ou
ucch
h aan
nyytth
hiin
ng
g w
wiitth
h tth
hee tto
orrcch
h h
heeaad
d aass iitt m
maayy iig
gn
niittee..
L
LO
OA
AD
DIIN
NG
G T
TH
HE
E FFL
LU
UX
X--C
CO
OR
RE
E W
WIIR
RE
E
1. Ensure the welder is ““O
OFFFF.. ””
2. Lift the cover.
3. Unscrew the wing nut by turning it counterclockwise.
4. Remove the empty wire reel from the shaft.
5. Secure the full wire reel (1) to the shaft (2) with the washer (3) wing nut (4)
by turning it clockwise.
6. Unwind the flux-core wire (5) in a counterclockwise direction.
7. Press down on the tension spring (6) to remove tension.
8. Guide at least 12” of wire into the torch sheath. If the wire end is crimped or
bent, cut it off and remove any visible burrs.
9. Replace the tension on the tension spring (6).
11
3. Try on the welding helmet. Adjust the headgear
ratchet band to a comfortable position and
lower the helmet. If the helmet is too far away
or too close to the face, use a different hole in
the adjustment arm. Adjust the tension nuts so
the helmet can easily be lowered over the face
by nodding the head.
B.
D.
C.
A.
5
2
1
3
4