Daystar KJ03003BK User Manual
Installation instructions
KJ03003 Jeep ZJ Front Control Arm Bushing Kit 1993-1998
Installation Instructions
1. Read all instructions completely and check the Bill of Materials before beginning the installation.
2. Raise and support the front of the vehicle with jack stands behind the rear leaf spring perches so that the tires just
touch the ground.
3. Remove one control arm at a time noting its position and how it is installed.
4. Remove the factory rubber bushings by burning out the centers with a suitable propane or acetylene torch. DO
NOT damages the outer shells, as they will be reused.
5. Clean the outer shells with a suitable tool so that they are free and clear of any debris.
6. Using the supplied Daystar Lubrathane, install the corresponding bushing, thrust washer, and steel sleeve into the
control arm sleeve per the figures below.
7. Reinstall the control arm into the position from which it was removed and torque to factory specifications.
8. Repeat this for the other three control arms.
9. Recheck all bolts and re-torque after 500 miles.
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Tech Support Contact Info
Phone: 623.907.0081
Fax: 623.907.0088
841 South 71
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Avenue
Phoenix, AZ 85043
Bill of Materials
Part No.
Description
Qty.
M02409 Thrust
Washer 2
M02413 Bushing 2
M02411 Thrust
Washer 4
M02414 Bushing 4
M02422 Bushing 2
M02428 Thrust
Washer 2
S10091 Steel
Sleeve 2
S10092 Steel
Sleeve 4
S10100 Steel
Sleeve 2
A01133 Daystar
Lubrathane 1
WARNING
This vehicle has been modified to enhance its performance. The steering, braking and handling of this vehicle will differ from
standard passenger cars and trucks, This vehicle handles differently from an ordinary vehicle in driving conditions which may
occur on streets, highways and off road. Avoid unnecessary abrupt maneuvers, sudden stops, sharp turns and other driving
conditions that could cause loss of control, possibly leading to a roll over or other accident that could result in serious injury or
death to driver and passengers. If larger tires are installed the speedometer will read lower than the vehicle’s actual speed.
DRIVE WITH CARE, REDUCE SPEED AND WEAR SEAT BELTS AT ALL TIMES
.
This kit should be installed by a professional mechanic.
Instruction Sheet P10230-01
© 2000 Daystar Products International Inc.