PA Industries Magnum Servo Roll Feed SRF-M12/18/24/32/36/48 - Installation and Operating Instructions - Manual (Page 2)

1. INTRODUCTION .................................... 2
2. HOW A MAGNUM
SERVO FEED OPERATES .................... 2
3. INSTALLING YOUR MAGNUM
SERVO FEED ........................................ 3
3.1 MECHANICAL INSTALLATION ......... 3
3.2 ELECTRICAL INSTALLATION .......... 3
3.3 ELECTRICAL CONNECTIONS ........ 3
3.4 MAGNUM MOUNTING HOLES ........ 4
4. PROGRAMMING THE MAGNUM
SERVO FEED SYSTEM ........................ 4
4.1 PROGRAM A NEW FEED
LENGTH, COUNT, SPEED ............... 5
4.2 PROGRAM A NEW BATCH
COUNT ............................................. 6
4.3 PROGRAM A NEW SPEED
FOR THE FEED ................................ 6
5. OPERATING THE FEED ....................... 6
5.1 PRIORITY MODE .............................. 7
5.2 SET-UP MODE .................................. 7
5.3 AUTO/MANUAL MODE ..................... 7
5.4 LOADING THE FEED ........................ 7
5.5 RUNNING THE FEED ....................... 9
6. TROUBLESHOOTING GUIDE ..............11
6.1 PRO-200 MOTION
CONTROL CARD ERRORS ............12
6.2 DDM DRIVE ERROR MESSAGES ..13
6.3 RUN TIME ERROR CODES ............ 13
6.4 POWER-UP ERROR CODES ..........13
7. MAINTENANCE ....................................13
8. MAGNUM MECHANICAL
PARTS LIST AND DIAGRAM................14
9. CASCADE WITHOUT ENCODER
PARTS LIST AND DIAGRAM................17
10. CASCADE WITH ENCODER
PARTS LIST AND DIAGRAM .............. 18
WARNING .....................................................20
SAFETY PROGRAM ....................................20
WARRANTY ................................................. 20
1. INTRODUCTION
The P/A Industries Magnum Heavy Duty Servo
Roll Feed combines the latest servo roll feed design
technology with the latest servo drive control
technology. Years of testing and experience has led to
many of the design features found in the Magnum.
A high strength cast iron frame forms the core of
the Magnum. Large diameter textured feed rolls
with driven upper and lower rolls assure positive
feeding of the strip without slipping. A precision
worm-gear reducer provides the torque
multiplication necessary for optimum pulling
capacity required on heavier material.
A brand new high performance digital servo drive is
the heart of the Magnum. The new drive incorporates
all the latest motor control, tuning, and protection
features available. Standard features of the Magnum
controller include: Jog-To-Feed Length; Press Or
Feed Priority Selection, Press/Feeder Synchronous
Checking; Hand Held Jog Pendant with Roll
Release Selector; and many more.
The mechanical simplicity, accuracy, and ease of use
of your new Magnum Heavy Duty Servo Roll
Feeder should help you improve your quality and
production for years to come.
2. HOW A MAGNUM SERVO
FEED OPERATES
The Magnum Servo Roll Feed consists of:
2.1 THE MECHANICAL COMPONENTS
(Refer to Figure 1)
1) Feeder Housing & Feed Rolls
2) Worm-Gear Speed Reducer
3) Servo Motor
4) Air Actuated Roll Release
5) Cascade Guide Rolls
6) OPTIONAL-Cascade Guide Rolls
With Strip Encoder
2.2 THE ELECTRICAL CONTROL
ENCLOSURE ASSEMBLY
(Refer to Figure 1)
7) Operators Control Panel & Data Entry Terminal
8) 24 VDC Logic Power Supply (For Controls)
9) Cabling
2
DRAWING 17573-01
DESCRIPTION PAGE
TABLE OF CONTENTS
Figure 1.
RECEIVING INSPECTION
Before removing unit from its packaging, check for
visual damage, especially if crate, skid, or carton has
been damaged in transit. Any damage caused by
shipping should be immediately reported to the
carrier. If unit appears in satisfactory condition,
remove all packing and wipe rust preventive from
rollers with mild solvent.