FlexLink WL322 (322 мм) Монтаж User Manual
Conveyor system wl, Conveyor assembly manual
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Table of contents
Document Outline
- Conveyor assembly manual
- 1.1 Introduction 3
- 1.2 Document disposition 3
- 1.3 Installation site preparations 3
- 1.4 Assembly order 4
- 2.1 General tools 5
- 4.1 Standard screws, nuts, washers 9
- 4.2 Slot nuts and square nuts 9
- 4.3 Connecting strips 10
- 4.4 T-bolts 11
- 5.1 Introduction 13
- 6.1 Special tool when mounting feet 15
- 7.1 Support profiles 17
- 10.1 Roller Kit 26
- 11.1 Plug beam ends 29
- 11.2 Anchor feet to the floor 29
- 11.3 Other preparations 29
- 12.1 Safety considerations 31
- 12.2 Slip clutch adjustment 32
- 12.3 Start-up 34
- 13.1 Jerky running 37
- 13.2 Drive unit is running, conveyor belt is not 37
- 13.3 Motor overheating on drive unit 37
- 13.4 Noise 38
- 13.5 Abnormal wear on plastic parts 38
- 1 About this manual
- 1.1 Introduction
- 1.2 Document disposition
- 1.3 Installation site preparations
- 1.3.1 Assembly planning
- 1 Prepare by studying your assembly drawing.
- 2 Ensure that the necessary tools are available.
- 3 Make sure you have all the materials and components needed to assemble the conveyor system. Check with the parts list.
- 4 Make sure you have enough floor space to mount the conveyor system.
- 5 Check to see if the floor at the installation site is even, so that all feet can be properly attached to the floor.
- 1.3.1 Assembly planning
- 1.4 Assembly order
- 2 Tools
- 3 FlexLink tools
- 4 Fasteners
- 5 Assembly
- 6 Support design
- 7 Beam assembly
- 8 Drive and idler unit assembly
- 9 Slide rail and support rail
- 10 Belts
- 1. Unscrew the two screws and remove the cover on both sides.
- 2. Inserting the belt from the top: insert the front of the belt pointing towards the engine. Inserting the belt from the bottom: insert the front of the belt pointing from the engine.
- 3. Insert the belt and push it forward.
- 4. To assemble the belt section with the previous belt section, bring together the links on the two belts and insert the rod.
- 5. Press the rod into the belt until it "snaps" in place.
- 6. Continue inserting required number of belts. When the total number of belts are installed and stretched, there should be a total slack of 200- 300 mm compressed belt for the whole belt length.
- 7. Fitting the belt in the drive unit. It is important the belt fits into the cogs. If the belt is not properly fitted on the cogs, it will bypass the teeth of the cogs when operating the conveyor. If the belt is attached incorrectly, it will appear ...
- 10.1 Roller Kit
- 11 Final preparations
- 12 Start-up and testing
- 12.1 Safety considerations
- 12.2 Slip clutch adjustment
- 12.2.1 Introduction
- 12.2.2 Preparations for adjustment
- 12.2.3 Slip clutch should not be adjusted until
- 12.2.4 Adjustment
- 1. Remove the transmission cover.
- 2. Unscrew the three screws (8) so that the outer ring (7) can be rotated freely.
- 3. Hand-tighten the outer ring (7) to stop (no tools!).
- 4. Look for the desired maximum traction force in the table to the right and determine the X value for that force.
- 5. Positive X-value: (If the X value is negative (X£0) ignore step 5 and go to step 6.) Turn the outer ring (7) counter-clockwise the number of divisions given by the table, i.e. the X value. One division is defined as the angle (30°) between adjac...
- 6. Negative X-value: (If the X value is positive (X³0) ignore step 6 and go to step 7.) Turn the outer ring (7) clockwise with a hook wrench, the number of divisions given by the table, i.e. the X value. One division is defined as the angle (30°) b...
- 7. Tighten the three screws (8) to stop. Use 10 mm wrench
- 12.2.5 Clutch adjustment table
- 12.2.6 Example (XM, XH or XW conveyors)
- 12.3 Start-up
- 13 Troubleshooting
- 14 Appendix