Rivera Primo Mid-Controls - Manual

INSTALLATION PROCEDURE for BRUTE IV EXTREME TM
MID-CONTROLS (PART NO. 2084-0504)
NOTE: USE BLUE LOCTITE ON ALL FASTENERS
TORQUE 1/4” fasteners to 120 inch pounds . . . 5/16” fasteners to 30 foot pounds . . . 3/8” fasteners to 42 foot pounds
BRAKE SIDE ASSEMBLY (P/N 2084-0502) / INSTALLATION PROCEDURE
1. Remove the battery per O.E. manual.
2. Remove the exhaust system per O.E. manual.
3. Remove the stock forward brake controls & brake line per O.E. manual.
4. Remove the three(3) lower 5/16-18 socket head cap screws on the
bottom right side of the transmission. (Photo 1)
5. Remove the top front 1/4-20 socket head cap screw on the right side of
the transmission. (Photo 2)
6. Install supplied 1/4-20 set screw into the top front hole (P/N 2100-0049)
on the right side of transmission. (Photo 3)
7. Install supplied threaded spacer (P/N 2084-0079) over stud with the hex
end towards the transmission and torque to 12 foot pounds. (Photo 4)
8. Install the brake assembly onto the transmission using three(3) each
5/16-18 x 3.00” socket head cap screws (P/N 2100-0001) with
spacers (P/N 2084-0069) and one(1) each 5/16-18 x 1.00” socket
head cap screw (P/N 2100-0047). (Photo 5A)
9. Check the working of the brake pedal up & down to make sure nothing
is rubbing or hitting any of the linkage or pedal (the plunger rod will stop
when it touches the front lower spacer and at this time the master cylinder
will be bottomed out). (Photo 5B)
10. Adjust the free play in the brake lever. You should have 1/8” up & down
free play. This can be adjusted with the plunger rod (P/N 2084-0065).
Loosen jam nuts then turn the plunger to add or take away free play.
When you have 1/8” of free play lock the jam nut (P/N RIV-201) to the
rod end (P/N 2018-0099). (Photo 6)
11. Now it’s time to measure for your rear brake line and light switch. Be
sure to run the brake line away from the exhaust system and any
moving parts. Once you’ve installed the brake line you can bleed the
brake system per the O.E. manual.
12. Install your footpeg and brake pedal peg (not supplied).
13. Reinstall your exhaust system & check for clearance.
Photo 2
Photo 3
Photo 4
1108-0046 / 6-08
Photo 1
Photo 5A Photo 5B
Photo 6
2100-0049
2084-0079 2084-0079
2084-0069
2100-0001
2084-0079
2100-0047
2084-0065
RIV-201 2018-0099
OE=Original Equipment
SHCS=Socket Head Cap Screw
SFHCS=Socket Flat Head Cap Screw
2100-0049