12 maintenance – Little Wonder 8221 User Manual

Page 13

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12

Maintenance:

A. Removing and Replacing the Fan and

Talon Ring (Figure #7)

1. Disconnect the spark plug wires from the spark plugs

on the engine.

2. Disconnect safety switch wire from engine.
3. Unbolt and Remove the Inlet Assembly from the face

of the Housing.

4. Remove the bolt (64123-160) securing the Fan and

Talon Ring to the crankshaft of the engine.

5. Pull the Talon Ring off the face of the Fan hub.
6. Rotate the Fan to allow the blades to align with the

notches provided in the Housing face.

7. Thread a 3/4-16 x 5” long grade 5 (or better) bolt into

the hub to jack or push the Fan from the crankshaft of
the engine. (The Little Wonder #910505 jacking screw
is recommended.) **Take note of the orientation of the
fan with respect to the keyway upon removal. This is
important when reinstalling the Fan.**

8. Upon removal of the Fan and Talon Ring, inspect for

damaged or worn blades. If the Fan or Talon Ring is
found to be damaged or excessively worn, it should be
replaced with a new part.

9. Reinstall the Fan onto the crankshaft and orient it

to the same position as removed in Step #6. Once
the Fan is aligned properly with the keyways of the
Fan hub and engine crankshaft in line, slide the Fan
completely onto the crankshaft.

10. To reinstall the Talon Ring, align the “D” hole in the

ring with the mating shape found on the Fan hub.

11. Using a new fan bolt (64123-160) and adding a dab

of Loctite 242 to it’s threads, complete the installation
of the Fan and Talon ring by securing the bolt with the
proper torque into the engine crankshaft.

12. Install the Inlet Assembly to the face of the Housing

and secure with the previously removed hardware.

13. Connect the spark plug wires to the spark plugs on

the engine

.

Figure #7

RUBBER

LINER

REMOVE NUTS

TO DETACH

INLET ASSEMBLY

CHAMFERED

EDGE OF LINER

LINER

HARDWARE

TALON RING

USE HOLE IN FAN

BACK PLATE TO

ALIGN FAN HUB

KEYWAY WITH

KEY ON THE

CRANK SHAFT

ALIGN FAN BLADE

WITH HOUSING

NOTCH FOR FAN

INSTALLATION

AND REMOVAL

BOLT

(720572)

FAN ASSEMBLY

FIGURE #7

RUBBER

LINER

REMOVE NUTS

TO DETACH

INLET ASSEMBLY

CHAMFERED

EDGE OF LINER

LINER

HARDWARE

TALON RING

USE HOLE IN FAN

BACK PLATE TO

ALIGN FAN HUB

KEYWAY WITH

KEY ON THE

CRANK SHAFT

ALIGN FAN BLADE

WITH HOUSING

NOTCH FOR FAN

INSTALLATION

AND REMOVAL

BOLT

(720572)

FAN ASSEMBLY

FIGURE #7

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