Returnless system cleaning procedure – MotorVac CarbonClean System MCS 245 User Manual

Page 42

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Returnless System Cleaning Procedure


Follow the steps below to feed the fuel/detergent mixture into the vehicle's fuel injector system.

1.

Verify that the Returnless System Setup Steps 1- 8 above have been completed.
NOTE: The rail flush procedure is not performed on a Returnless System.

2.

Refer to the vehicle's service manual for the manufacturer's recommended PSI.

Refer to appropriate Intake System Cleaning Procedure chapter for system cleaning at this

point, and Vacuum gauge connections in the vehicle diagnostics chapter.

3.

Press and hold the

Start

button until unit builds pressure (See step 4).


4.

Turn

the

Pressure Adjust

regulator clockwise until the

Fuel Pressure

gauge reads

the equivalent of the manufacturer's recommended specifications. It may be necessary
to increase the pressure to the level previously noted .

5.

Press the ­ button to increases the time, or the button to decreases the time until the

Time

LED

displays 30 minutes. (Run time may be adjusted depending on the condition of the vehicle’s fuel system.
Add additional run time to compensate for no rail flush.)

6.

Start the vehicle

to begin the fuel system cleaning process.

• When the cleaning process is halfway completed (check

Time

LED display), step on the vehicle’s

accelerator quickly three or four times.

Then,

maintain RPM at 1500 - 2000 for 30 seconds.

7.

When the run time expires, the cleaning is complete. The unit will automatically shut off and purge the
pressure lines for five seconds. The

Cycle Complete

LED on the control panel will illuminate, and the

unit’s alarm will sound.

8.

Turn OFF the vehicle's ignition.


9.

Turn

the

Pressure Adjust

regulator counterclockwise on the unit to open it. Press and

hold the

Fill/Purge

button for four seconds to relieve pressure from the output (

red

)

hose. Release the

Fill/Purge

button.

10.

Loosen the vehicle's gas cap to relieve fuel tank pressure, and then re-install cap.


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