Surelock quick acting couplings with ferrules, Crimped surelock recommendation guide – Dixon Valve 25 TON RAM Complete Manual User Manual

Page 32

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Surelock Quick Acting Couplings with Ferrules

Universal design provides quick, easy and effective coupling of air hose. Exclusive interlocking ferrule can be crimped or swaged

to achieve maximum coupling sealing and retention with a low profile streamline appearance.

Dixon recommends that all hose assemblies

be tested in accordance with RMA testing

procedures.

rated to 500 PSI working pressure

for air and water service only

Crimped Surelock Recommendation Guide

Head

Size

Hose OD

Iron

From:

To:

Part #

small

medium

1/2"

3/4"

1"

1-1/2"

2"

54/64"

1-4/64"

1-30/64"

2-1/64"

2-41/64"

1-2/64"

1-22/64"

1-46/64"

2-8/64"

2-48/64"

SL050CR
SL075CR
SL100CR
SL150CR
SL200CR

Hose

ID

Part #

Hose OD

Crimp

Diameter

(±0.005)

Crimp

Length

%

Reduction

Fractional Decimal

½"

¾"

SL050CR

SL075CR

54/64

55/64

56/64

57/64

58/64

59/64

60/64

61/64

62/64

63/64

1

1-1/64

1-2/64

1-4/64

1-5/64

1-6/64

1-7/64

1-8/64

1-9/64

1-10/64

1-11/64

1-12/64

1-13/64

1-14/64

1-15/64

1-16/64

1-17/64

1-18/64

1-19/64

1-20/64

1-21/64

1-22/64

0.843

0.859

0.875

0.890

0.906

0.921

0.937

0.953

0.968

0.984

1.000
1.015

1.031

1.062

1.078

1.093

1.109

1.125

1.140

1.156

1.171

1.187

1.203

1.218

1.234

1.250

1.265

1.281

1.296

1.312

1.328

1.343

0.969

0.969

0.969

1.000
1.000

1.031

1.031

1.032

1.063

1.063

1.094

1.094

1.094

1.156

1.156

1.188
1.188
1.188

1.219

1.219

1.250
1.250
1.250
1.281
1.281

1.313

1.313

1.313

1.344

1.344

1.375

1.375

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

1-1/4

16.6

20.2

23.5

18.6

21.7

17.2

20.2

23.0

18.8
21.5

17.7

20.2
22.5
18.8

22.7

17.1

20.7

24.0

19.0

22.2

17.6

20.6

23.3

19.2

21.8
18.0
20.5
22.8

19.3

21.6

18.3

20.4

Hose

ID

Part #

Hose OD

Crimp

Diameter

(±0.005)

Crimp

Length

%

Reduction

Fractional Decimal

1"

1½"

2"

SL100CR

SL150CR

SL200CR

1-30/64

1-31/64

1-32/64

1-33/64

1-34/64

1-35/64

1-36/64

1-37/64

1-38/64

1-39/64

1-40/64

1-41/64

1-42/64

1-43/64

1-44/64

1-45/64

1-46/64

2-1/64

2-2/64

2-3/64

2-4/64

2-5/64

2-6/64

2-7/64

2-8/64

2-41/64

2-42/64

2-43/64

2-44/64

2-45/64

2-46/64

2-47/64

2-48/64

1.468

1.484

1.500
1.515

1.531

1.546

1.562

1.578

1.593

1.609

1.625

1.640

1.656

1.671

1.687

1.703

1.718

2.015

2.031

2.046

2.062

2.078

2.093

2.109

2.125

2.640

2.656

2.671

2.687

2.703

2.718

2.734

2.750

1.500

1.531

1.531

1.531

1.563

1.563

1.594

1.594

1.625

1.625

1.625

1.656

1.656

1.688

1.688

1.688

1.719

2.094

2.094

2.125
2.125
2.125

2.156

2.156

2.188

2.718

2.750

2.750

2.750

2.781

2.781

2.813

2.813

1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2

2-7/8

2-7/8

2-7/8

2-7/8

2-7/8

2-7/8

2-7/8

2-7/8

3

3

3

3

3

3

3

3

21.9

18.0

20.6

23.0

19.3

21.7

18.3

20.5

17.3

19.4

21.4

18.5

20.4

17.6

19.5

21.3

18.6

19.9

22.3

18.8
21.1

23.2

20.0
22.0

19.0

20.1

17.3

19.2

21.0

18.3

20.1

17.6

19.3

The crimp recommendation charts are only guides. It will not apply to every coupling situation. In some instances alternative

dies and crimping dimensions must be employed to ensure safety. Experience has shown that variances in the construction of

similar hoses and couplings may cause some assemblies to react differently when crimped. It is not uncommon to find hose

with an outer diameter that fluctuates from one end to the other or from production lot to production lot. These inconsistencies

coupled with the inherent differences between textile or wire braid, hard or soft wall, the presence or absence of an internal spiral

wire and the differences in hose coverings make it difficult to establish hard and fast rules. Therefore, its imperative that hose

dimensions are accurately measured, assemblies are tested, and documentation is maintained.

30

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Air

E

Air

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