Troubleshooting (cont’d) – State PR6 75 XRVIT User Manual

Page 37

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37

Troubleshooting (cont’d)

PROBLEM

CAUSE

SOLUTION

Blower will not run.
A) “ON/OFF” control switch turned off.

Turn switch to the “ON” position.

B) Blower unplugged.

Plug blower back into 115 VAC. outlet.

C) No power at outlet.

Repair service to outlet.

D) Thermostat defective.

Replace thermostat.

E) Control harness defective.

Replace control harness.

F) High limit control circuit open.

Replace ECO.

NOT ENOUGH

G) Blower motor defective.

Replace Blower Assembly.

HOT WATER

Thermostat problems.
A) Thermostat set too low.

Set temperature control higher.

B) Thermostat or ECO defective.

Replace thermostat or ECO as required.

Others
A) Heater undersized.

Reduce hot water use.

B) Low gas pressure.

Contact dealer.

C) Incoming water is unusually cold.

Allow more time for heater to reheat.

D) Leaking hot water pipes or fixtures.

Have plumber check and repair leaks.

A) Not enough dilution air to mix with

Proper dilution air must be provided for dilution

flue gases.

of flue temp. Refer to “INSTALLING THE NEW

VENT PIPE TOO HOT

WATER HEATER” section.

(ABOVE 170˚F)

B) Dilution air too hot for mixing with

Check for heat sources around and/or blockage

flue gases.

of dilution air intake at draft hood. (See page 25).

C) Wrong burner orifice.

Install correct orifice.

A) Dirt in burner ports

Turn off heater and gas, clean burner head.

B) Combustion air path restricted.

Check dilution air intake exhaust venting, and

YELLOW FLAME

air openings in bottom base pan for obstructions
or blockage.

C) Not enough dilution air for proper

Check dilution air intake for obstructions or

combustion.

blockage.

A) Water on the floor under heater.

See “CONDENSATION” section.

CONDENSATION

B) Water dripping from blower assembly. Provide drip “TEE” to catch condensation from

horizontal section of exhaust vent close to
blower assembly.

Improperly sealed, hot or cold supply

Tighten threaded connections.

connections, relief valve, drain valve

WATER LEAKS

or thermostat threads.
Leakage from other appliances or water

Inspect other appliances near water heater.

lines.
Condensation of flue products.

See “CONDENSATION” section.

Thermal expansion in closed water

Install thermal expansion tank (DO NOT plug

LEAKING T&P

system.

T&P valve).

Improperly seated valve.

Check relief valve for proper operation
(DO NOT plug T&P valve).

HOT WATER ODORS

High sulfate or mineral content in

Drain and flush heater thoroughly then refill.

(Refer to SMELLY WATER)

water supply.
Bacteria in water supply.

Chlorinate water supply.

WATER TOO HOT

Thermostat set too high.

Refer to TEMPERATURE REGULATION.

WATER HEATER SOUNDS

Condensation dripping on burner.

See “CONDENSATION” section.

SIZZLING-RUMBLING

Sediment at bottom of heater tank.

Clean sediment from tank. Refer to DRAINING
instruction in Maintenance section of manual.

SOOTING

Improper combustion.

Refer to COMBUSTION AIR AND VENTILATION
on pages 9, 10 and 11.

HEATER LIGHTS BUT

Outlet polarity is reversed.

Test polarity and correct.

GOES OUT IN 4-5

SECONDS

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