Rubicon Express RE6025 User Manual

Rubicon Express For the car

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RUBICON EXPRESS 3290 MONIER CIR., RANCHO CORDOVA, CA. 95742 916-473-4600


INSTALLATION INSTRUCTIONS FOR:

RE6020 XJ 3.5” SUPER-RIDE SUSPENSION SYSTEM W/ADD-A-LEAF

RE6025 XJ 3.5” SUPER-RIDE SUSPENSION SYSTEM W/LEAF SPRINGS

Safety Warning:

Suspension systems or components that enhance the off-road performance of your vehicle may cause it to handle differently, on and off-road, than it did from the factory.

Care must be taken to prevent loss of control or vehicle rollover during sudden maneuvers. Failure to drive the vehicle safely may result in serious injury or death to driver

and passengers. We recommend you always wear your seatbelt, drive safely and avoid quick turns and other sudden maneuvers. Constant maintenance is required to keep

your vehicle safe. Thoroughly inspect your vehicle before and after every off-road use.

Installation Warning:

We recommend that certified technicians perform the installations of our products. Attempts to install these products without knowledge or experience may jeopardize the

safety of the vehicle. These instructions only cover the installation of our products and may not include factory procedures for disassembly and reassembly of factory

components. Read instructions from start to finish and be sure all parts are present before disassembling the vehicle. Included instructions are guidelines only for

recommended procedures and in no way are meant to be definitive. Installer is responsible to insure a safe and controllable vehicle after performing modifications. Do not

perform test drives on public roads with partially completed installations. Always double and triple check your work before use.




RE6020 KIT CONTENTS:

RE6025 KIT CONTENTS:

1

RE1171 Sway bar disconnect adapters

1

RE1171 Sway bar disconnect adapters

1

RE1175 Sway bar end links

1

RE1175 Sway bar end links

1

RE1300 Front coil spring, pair

1

RE1300 Front coil spring, pair

1

RE1410 Add-a-leaf pair

2

RE1463 3.5” leaf spring

2

RE1480 Spring clamp pair

1

RE2421 U-bolt kit (Dana 35/44) or RE1225 (Chrysler 8.25)

1

RE1482 5/16” center pin pair

1

RE1515 Rear stainless steel brake line

1

RE1515 Rear stainless steel brake line

1

RE3705 Super-Ride lower front control arms, pair

1

RE3705 Super-Ride lower front control arms, pair

REQUIRED TOOLS:

Basic mechanics' hand tools

Jack stands and floor jack

Drill motor and drill bits

Spring compressors

PRE INSTALLATION NOTE:

Control arm bushings are pre-lubed during initial assembly at Rubicon Express. As general maintenance the control arm bushings should be lubed with

a silicone base grease as needed. Silicone base grease can be purchased at your local auto parts store.

RI60206025

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