Rubicon Express RE6030 - Manual

RI 60106030 Page 1 of 4
RUBICON EXPRESS 3290 MONIER CIR., RANCHO CORDOVA, CA. 95742 916-473-4600
INSTALLATION INSTRUCTIONS FOR:
RE6010 XJ 3.5” SUPER-FLEX SUSPENSION SYSTEM W/ ADD-A-LEAFS
RE6030 XJ 3.5” SUPER-FLEX SUSPENSION SYSTEM W/ LEAF SPRINGS
Safety Warning:
Suspension systems or components that enhance the off-road performance of your vehicle may cause it to handle differently, on and off-road, than it did from the factory.
Care must be taken to prevent loss of control or vehicle rollover during sudden maneuvers. Failure to drive the vehicle safely may result in serious injury or death to driver
and passengers. We recommend you always wear your seatbelt, drive safely and avoid quick turns and other sudden maneuvers. Constant maintenance is required to keep
your vehicle safe. Thoroughly inspect your vehicle before and after every off-road use.
Installation Warning:
We recommend that certified technicians perform the installations of our products. Attempts to install these products without knowledge or experience may jeopardize the
safety of the vehicle. These instructions only cover the installation of our products and may not include factory procedures for disassembly and reassembly of factory
components. Read instructions from start to finish and be sure all parts are present before disassembling the vehicle. Included instructions are guidelines only for
recommended procedures and in no way are meant to be definitive. Installer is responsible to insure a safe and controllable vehicle after performing modifications. Do not
perform test drives on public roads with partially completed installations. Always double and triple check your work before use.
RE6010 KIT CONTENTS: RE6030 KIT CONTENTS:
1
RE1140 Gen2 sway bar disconnects 1 RE1140 Gen2 sway bar disconnects
1 RE1300 Front coil spring, pair 1 RE1300 Front coil spring, pair
1 RE1380 Front 2” bump stop extension 1 RE1380 Front 2” bump stop extension
1 RE1410 Add-a-leaf pair 2 RE1463 3.5” leaf spring
2 RE1480 Spring clamp pair 1 RE1515 Rear stainless steel brake line
1 RE1482 5/16” center pin pair 1 RE2421 U-bolt kit (Dana 35/44) or RE1225 (Chrysler 8.25)
1 RE1515 Rear stainless steel brake line 1 RE3700 Lower front fixed SF2control arms, pair
1 RE3700 Lower front fixed SF2 control arms, pair
REQUIRED TOOLS:
Basic mechanics' hand tools
Jack stands and floor jack
Drill motor and drill bits
Spring compressors
PRE INSTALLATION NOTE:
Control arm bushings are pre-lubed during initial assembly at Rubicon Express. As general maintenance the control arm bushings should be lubed with
a silicone base grease as needed. Silicone base grease can be purchased at your local auto parts store.
The Super-flex joints are also pre-lubed during initial assembly at Rubicon Express. As general maintenance the super-flex joints should be greased as
needed and the outer spanner nut tightened on the joint. Any type of grease will work on the Super-flex joints. A spanner nut tool is available through
Rubicon Express (RE3772) if needed for tightening of the joint.