Selecting and adjusting welding settings, Mig/mag -welding, Synergic mig/mag -welding (1-mig) – Kemppi Promig 200 ML User Manual

Page 12: Synergic pulsed mig -welding

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PROMIG 200ML/0520 – 12

© KEMPPI OY

Shape of arc in SYNERGIC PULSED MIG:

In SYNERGIC PULSMIG the control for welding dynamics has an influence on shape of pulsed

MIG arc.

-9...-1 Wider pulsed MIG arc. Object: e.g. welding of square butt preparation

0

Recommendable basic setting

1...9

More narrow and better directed arc. Object: e.g. fillet weld seams of thin basic

materials

Control of MMA dynamics

With control of MMA dynamics you can influence on arc in different situations.

When you make the arc harder, blow and at the same time spatter is increased.

-9...-1 Softer arc. Object: Minimizing spatter in welding at upper end of recommen

ded currents for electrode.

0

Factory setup. Normal setting for all electrode types.

1...9

Harder arc. Object: e.g. cellulose covered electrodes (9) and thin stainless electrodes in

welding at lower end of recommended currents for electrode.

Shielding gas flow regulation

Shielding gas flow can be regulated with a flow regulator 5....25 l/min. The display is calibrated

for Ar CO2 mixed gas (75% Ar, 25% CO2). With other gases the meter error tolerance remains

within ±10% compared with real flow. This is reached only when the angle of deflection is smaller

than 15° in regard to vertical. Regulate the meter always having the unit is in vertical position. Gas

flow is shown in the centre of swimmer.

3.4. SELECTING AND ADJUSTING WELDING SETTINGS

See 3.3. Operation functions

3.4.1. MIG/MAG -welding

1. Select welding process MIG 2T or 4T with selection switch.

2. Select welding settings control mode local control, gun control or remote control with

selection switch.

3. Select xx from special functions.

4. Select wire feed speed m/min and welding voltage with potentiometres.

5. If necessary, set welding dynamics from the potentiometer.

6. Start welding and adjust wire feed speed and voltage if needed.

3.4.2. Synergic MIG/MAG -welding (1-MIG)

1. Select welding process MIG 2T or 4T with selection switch.

2. Select synergic welding by switching on 1-MIG.

3. Select material and welding wire diameter with selection switches.

4. Select welding settings control mode local control, gun control or remote control with

selection switch.

5. Set the welding power and arc lenght with the corresponding potentiometers. Values are

shown in displays.

6. If necessary, set welding dynamics from the potentiometer.

7. Start welding and adjust welding power and arc length if needed.

3.4.3. Synergic pulsed MIG -welding

1. Select welding process MIG 2T or 4T with selection switch.

2. Select pulsed MIG welding with the selection switch.

3. Select material and welding wire diameter with selection switches.

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