CPS3200U Upstream System – 23” Product Manual
CPS3200U
CC848779826 r09 December 2013
2
Table of Contents
Table of Contents ...............................................................................................................................................................................................................................2
Table of Figures ..................................................................................................................................................................................................................................3
Table of Tables ....................................................................................................................................................................................................................................4
1 Introduction ......................................................................................................................................................................................................................................5
Reference Documents ............................................................................................................................................................................................................5
Customer Service Contacts ..................................................................................................................................................................................................6
On-Line Power Systems Product Manuals and Software .......................................................................................................................................6
2 Product Description .......................................................................................................................................................................................................................7
Operation .....................................................................................................................................................................................................................................7
Configurations ...........................................................................................................................................................................................................................7
Specifications .............................................................................................................................................................................................................................8
3 Ordering .............................................................................................................................................................................................................................................9
Ordering Codes ..........................................................................................................................................................................................................................9
Lugs ................................................................................................................................................................................................................................................9
4 Safety................................................................................................................................................................................................................................................ 10
Safety Statements ................................................................................................................................................................................................................. 10
Warning Statements and Safety Symbols .................................................................................................................................................................. 13
Precautions .............................................................................................................................................................................................................................. 14
5 Pre-Installation ............................................................................................................................................................................................................................. 15
Purpose ...................................................................................................................................................................................................................................... 15
Audience .................................................................................................................................................................................................................................... 15
Precautions .............................................................................................................................................................................................................................. 15
Safety .......................................................................................................................................................................................................................................... 15
Installation Tools .................................................................................................................................................................................................................... 15
System Identification ........................................................................................................................................................................................................... 15
6 Installing the Shelf Level Upstream Product ................................................................................................................................................................... 16
Unpacking Shelf Level Upstream Product .................................................................................................................................................................. 16
Installing and Powering the CP3200U Converter Shelf ......................................................................................................................................... 16
Ground the Shelf .................................................................................................................................................................................................................... 18
Attach the Load Wiring ....................................................................................................................................................................................................... 18
Set Shelf ID and Attach Alarm Wiring ........................................................................................................................................................................... 20
Installing the Baffle ............................................................................................................................................................................................................... 22
Installing the Fan Shelf ........................................................................................................................................................................................................ 22
Installing the Filter Bracket and Filter ........................................................................................................................................................................... 26
7 Inspect the Network - Check and Mark Wiring Compliance .................................................................................................................................... 28
8 Final Installation........................................................................................................................................................................................................................... 29
Installing the Converters .................................................................................................................................................................................................... 29
Apply DC Power ...................................................................................................................................................................................................................... 30
Recognizing Normal States ............................................................................................................................................................................................... 30
QS982A LED Information Map ......................................................................................................................................................................................... 31
Confirm Operation of Alarm Wiring ............................................................................................................................................................................... 32
Installing the QS941A Ethernet Module ....................................................................................................................................................................... 32
Installing the Office Alarm Connector ........................................................................................................................................................................... 36
9 Reference Information .............................................................................................................................................................................................................. 37
QS982A Converter LED Information Map .................................................................................................................................................................... 37
QS982A LED Information Map (visual) .......................................................................................................................................................................... 38
Alarm Card Information ...................................................................................................................................................................................................... 39
QS912A Converter Shelf ..................................................................................................................................................................................................... 40
QS930A Fan Shelf .................................................................................................................................................................................................................. 42
10 Maintenance ............................................................................................................................................................................................................................... 43
Filter Cleaning ......................................................................................................................................................................................................................... 43
11 Product Warranty ..................................................................................................................................................................................................................... 44
Appendix A: Operating Temperature Measurement and Vertical Spacing........................................................................................................... 46
Operating Temperature ...................................................................................................................................................................................................... 46
Baffles and Fan Trays .......................................................................................................................................................................................................... 46
Appendix B: Alarm Reference Table ....................................................................................................................................................................................... 47
Appendix C: Operation without a Controller - Alarm Wiring ....................................................................................................................................... 49
CPS3200U Shelf Alarm Card State Table ..................................................................................................................................................................... 50
Alarm Card Logical Operation of LEDs and Alarm Relays .................................................................................................................................... 50
Revision History ............................................................................................................................................................................................................................... 51
