Two Brothers Racing Can-Am Outlander Max 800R - Manual

V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
IMPORTANT - PLEASE READ CAREFULLY
Warranty
two brothers racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. two brothers racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
Installation Instructions
1. Make sure the ATV is completely cool before starting
the installation. Make sure the ATV is secure on a level
surface and the parking brake is set.
2. Remove passenger seat assembly.
3. Remove main seat and rear cover.
4. Remove left side engine panel.
5. Remove heat shield.
6. Loosen muffler joint clamp.
7. Remove muffler assembly.
8. Attach slip-on tube to TBR muffler using the provided 4
6x14mm bolts and lock washers with X-ring. Leave loose
for now.
9. Attach muffler mounting bracket (supplied) to rear OEM
muffler mounting hole using the supplied 8x60mm bolt
and nut. Slide barrel clamp on end of slip tube.
10. Install muffler assembly and attach to mounting bracket
using the 8x25mm bolts and nuts provided.
11. Tighten the X-ring bolts.
12. Tighten Barrel clamp.
13. Re-install heat shield, side panel and seats.
14. Double check your work and make sure all bolts are
tightened and the exhaust is aligned correctly.
15. Before you run the ATV, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the ATV and enjoy. It is normal for some white smoke to
appear the first time you start the ATV. This is packing/
manufacturing oil from inside the pipe burning off.
Check for gaps or leaks. If you find a leak, a little high
temperature silicon sealant should fix it. After 50 to 100
miles, recheck all fasteners for tightness.
2009 Can-am
Outlander MAX 800R
V.A.L.E.™ Slip-on Exhaust System with M-7 Aluminum Canister
Part # 005-2550406V
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Be sure
to save all stock components for possible use later.
**This product has not been tested with all available accessories and some
items may cause excessive heat. Excessive heat may cause damage to your
vehicle. Two Brothers Racing will not be responsible for damaged parts.