Flowserve MN User Manual

Page 26

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MN USER INSTRUCTIONS ENGLISH 71569189 11/04

Page 26 of 49

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5.2.7 Oil and grease change schedule

5.2.7.1 Oil lubricated bearings

Flowserve recommends an oil change interval of

approximately 8000 hours or 12 months, whichever

occurs first. For pumps on hot service or in severely

damp or corrosive atmosphere, the oil will require

changing more frequently. Lubricant and bearing

temperature analysis can be useful in optimizing

lubricant change intervals.

The lubricating oil should be a high quality mineral oil

having foam inhibitors. Synthetic oils may also be

used if checks show that the rubber oil seals will not

be adversely affected.

The bearing temperature may be allowed to rise to

50 ºC (122 ºF) above the ambient, but should not

exceed 82 ºC (180 ºF).

A continuously rising temperature, or

an abrupt rise is an indication of potential failure.

TIME

TE

M

P

E

R

A

TU

R

E

5.2.7.2 Grease lubricated bearings

See section 5.2.6.2 for frequency of lubrication in

hours. The characteristics of the installation and

severity of service will determine the frequency of

lubrication.

Lubricant and bearing temperature analysis can be

useful in optimizing lubricant change intervals.

The bearing temperature may be allowed to rise

to 55 ºC (131 ºF) above ambient but should not

exceed 95

°

C (203

°

F). For most operating conditions

a quality grease having a lithium soap base and NLGI

consistency of No 2 is recommended. The drop point

should exceed 175 ºC (350 ºF).

See table 5.2.6.1 for recommended grease lubricants.

Never mix greases containing different

bases, thickeners or additives.

5.3 Impeller clearance

(See section 6.1.6)

5.4 Direction of rotation

Ensure the pump is given the same

rotation as the pump direction arrow cast on the

pump casing/driver.

To avoid dry running, the pump must either be filled

with liquid or have the flexible coupling disconnected

before driver is switched on.

If maintenance work has been carried

out to the site's electricity supply, the direction of

rotation should be re-checked as above, in case the

supply phasing has been altered.

5.5 Guarding

In most cases guarding is supplied fitted to the

pump set. If this has been removed or disturbed

ensure that all the protective guards around the pump

coupling and exposed parts of the shaft are securely

fixed.

COUPLING GUARD

5.6 Priming and auxiliary supplies

Ensure all electrical, hydraulic,

pneumatic, sealant and lubrication systems (as

applicable) are connected and operational.

Ensure the inlet pipe and pump casing

are completely full of liquid before starting continuous

duty operation.

Do not run the pump dry!

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