Hypertherm HPR800XD Auto Gas Rev.2 - Manual (Page 368)

2 HPR800XD Auto Gas – 806500
changed
Page
Description of change for revision 2 (date of revision - 9/2011)
4-47 Corrected the N
2
cutflow, flow rate.
4-71 and
4-72
Changed the torch-to-work distance for the 80 mm thickness to 12.7 mm.
4-73 and
4-74
Corrected the unit for material thickness in the English cut chart to in. Changed the arc voltage for 150
mm to 214. Changed the arc voltage for 160 mm to 225. Changed the torch-to-work distance for the
150 mm and 160 mm thicknesses to 9.7 mm. Changed the arc voltage setting for 6 in material to 217
and for 6-1/4 in material to 225. The torch-to-work distance for both thicknesses changed o 0.38 in.
5-10, 5-28,
5-35, 5-37 Updated the diagnostic screen and the Test Pump button (now the Coolant Override button)
5-11
Added error code number 11. Added XD after HPR130, 260, and 400 in the Name column (all
instances). Added error code numbers for HPR800XD secondary power supply. Removed error code
number 18. It is for the original HPR260 not the HPR260XD.
5-12, 5-13 Removed the “Perform chopper test” step from error code numbers 020, 024/224, 025/225, 026/226,
028/228, 034/234
5-14, 5-15,
and 5-18
Added HPR400XD references to error code numbers 46, 47 steps 1, 4, and 6. Added HPR400XD
references to code number 071 steps 1 and 2..
5-25 Added “on PCB7” after D30, D31, and D32 in the corrective action steps.
5-32 Added “Main power in” with an arrow. Rewrote the note about checking line to ground, for clarity.
5-43 Added 600 amp and 800 amp pilot arc current levels to the table.
5-61 and
5-62
Added voltage call-outs, in the table, for the main contactor part numbers and the chiller pump part
numbers. Corrected the metering console part number from 078184 to 078535. Corrected the quantity
for the 10 in cooling fan, part number 027079. It was listed as 6 and was changed to 3.
6-2
Part numbers for the right and left side panels with labels and handles were switched. The left side was
228610 and is now 228609. The right side was 228609 and is now 228610 Added “Power supply” to
the description for item number 1. Rearranged the order of the parts in the list to separate the right and
left side panel part numbers. Added a numbered call-out for the left side panel for clarity.
6-5 Updated and expanded the part numbers for the control transformers.
6-18
Added part numbers to Consumables for mirror image cutting for 80 amp, 130 amp and 260 amp mild
steel bevel cutting.
Schematics All sheets updated from revision B to revision C.
Appendix A Updated to the latest information and formatting for the Hypertherm torch coolant data (MSDS).
Appendix B Added the secondary error code ID numbers after the primary error code ID number, for all applicable
error codes.
b-6 Added information to the description of the “HELLO” command.
b-19 Added command numbers 136 and 158 to th ecommand table.
b-21 Added error code number 11.
b-24 Added error code numbers 161, 182, and 383.
C-2 Added metric conversions for gas lead lengths.