Maintenance, Maintenance chart – Polaris 2003 Universal Snowmobiles User Manual
Page 110
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108
MAINTENANCE
Maintenance Chart
Item
Weekly or
before
long trip
150 M.
(240 km)
1000 M.
(1600 km)
2000 M.
(3200 km)
See
Page
Tighten idler adjusting bolt jam
nuts
X
152
Check spark plug condition
X
123
Inspect coolant filter, replace if
necessary
X
X
X
131
Grease ski pivots
X
X
X
111
Grease ski spindles
X
X
X
111
Grease center steering arm(s)
X
X
X
111
Lubricate steering post support
bracket and pivot (aerosol)
X
X
X
111
Check cylinder base stud torque
on all Polaris engines. (Specifica-
tion: 32 ft. lbs ± 2 ft. lbs.) (Dealer)
X
X
X
-
Grease lower steering post pivot
X
X
X
111
Grease driveshaft bearing
(always perform before storage)
X
X
117
Check and drain water trap
X
X
126
Grease rear suspension pivot
shafts
X
X
112-116
Grease jackshaft bearing
(always perform before storage)
X
X
117
Lubricate throttle cable
X
X
118
Lubricate choke slide and cable
X
X
118
Check clutch alignment and offset
X
X
145
Check cooling system level,
specific gravity
X
X
130
Inspect oil filter and replace
X
X
127
Inspect oil line condition
X
127
Inspect fuel filter and replace
X
X
127
Check brake fluid level
X
X
136
Inspect fuel lines and replace
X
127
Inspect exhaust system for weak
or missing retaining springs
X
129
Inspect exhaust pipe for cracks or
damage
X
129
Inspect clutch sheaves for
damage, wear, belt residue
X
144