Troubleshooting & repair, Main transformer removal & replacement (continued) – Lincoln Electric IDEALARC SVM 122-A User Manual

Page 103

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TROUBLESHOOTING & REPAIR

F-59

F-59

LINCOLN

®

ELECTRIC

IDEALARC DC-400

MAIN TRANSFORMER REMOVAL & REPLACEMENT (continued)

10. Mount the primary thermostat to the lead

end coil nose. See Figure F.30. Place a
small amount of Lincoln Electric E1603
Epoxy between the coil nose and the coil
insulation and between the insulation and
the thermostat. Hold the thermostat in
place with E2381 (.375” wide) tape. If nec-
essary, after assembly protect the thermo-
stat terminals with E2547 terminal boots.

11. If necessary, trim off excess secondary lead

stickout and TIG weld the leads together.
See Figure F.31.

FIGURE F.30 – PRIMARY THERMOSTAT LOCATION

FIGURE F.31 – SECONDARY LEAD TRIM AND WELD DETAIL

TIG WELD

TOP VIEW

THERMOSTAT

FRONT VIEW

INSULATION

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