Pro Series 5800200 CARGO CARRIER - Manual (Page 4)

Cequent Performance Products
47774 Anchor Court West
Plymouth, MI 48170
Technical Service: (888) 521-0510
5800200N 11-5-09 Rev C
5800200
GearCage™ SP Cargo Rack
GearCage™ Sp Assembly
1. Locate the 2" x 2" Shank Tube (A), the two (2) 1" x
1" x 43.25" Cross Tubes (B) and the two (2) 1" x 1/8"
Cross Straps (C). Place the Cross Tubes (B) on top of
the Shank Tube (A) and perpendicular to it. Place the
Cross Straps (C) under the Shank (A) and oriented to
meet the Cross Tubes (B).
Use a 4" x 3/8" Bolt (H) with two (2) 3/8" x 1" Washers
(O) and a 3/8" Nyloc Nut (N) to secure each Cross
Tube (B) and Cross Strap (C) to the Shank (A).
Secure the ends of the Cross Straps (C) to the Cross
Tubes (B) with a 1-3/4" x 1/4" Bolt (J), two (2) 3/4" x
1/4" Washers (L) and a 1/4" Nyloc Nut (M) at each
location.
Securely tighten all hardware.
3. Place the middle Panel (E) on top of the U-Tubes (D).
Use a 3/4" x 1/4" Bolts (K), two (2) 3/4" x 1/4" Washers
(L) and a 1/4" Nyloc Nut (M) at each of the four (4)
locations to secure this panel to the outside panels.
Securely tighten all hardware installed in Steps 2 and 3.
2. Position the four (4) U-Tubes (D) over the corresponding
bolt holes in the Cross Tubes (B). Place the two (2) outside
Panels (E) on top of the UTubes (D). Install a 2 1/2" x 1/4"
Bolt (I), two (2) 3/4“ x 1/4" Washers (L) and a 1/4" Nyloc
Nut (M) at each location. Install Plastic End Caps (P) in the
ends of the Cross Tubes (B).
4. Install the two (2) Side Tubes (F) on top of the
UTubes (D) with a U-Tube Seal Gasket (S) using a (1)
3/4" x 1/4" Bolt (J), a 1/4" x 20 Split Ring Lock Washer
(Q), and a 3/4" x 1/4" Washer (L) in each location.
Place the U-Tube Seal Gasket on top of each U-Tube
(F) and in each end of the Side Tubes (F). Then place
the Side Tubes in place and secure them by threading
the 1 3/4" x 1/4" Bolts (J), with 3/4" x 1/4" Washers (L)
and 1/4" x 20 Split Ring Lock Washers (Q) into the pin
nuts in each U-Tube (D). Loosely tighten the bolts until
all eight (8) are in position, then final tighten.
Outside
Panels (E)
2-1/2” x ¼” Bolts (I)
¼” Flat Washers (L)
U-tube (D)
Cross Tubes (B)
Plastic End Caps (P)
¼” Flat washers (L)
¼” Nyloc Nuts (M)
Plastic
End Caps (P)
Side Tubes (F)
¼” x 1-3/4” Bolt (J)
¼” Lock
Washer (Q)
U-tube Seal
Gaskets (S)
U-tube
Seal
Gasket
(S)
Pin Nut (Factory Installed)
¼” Flat
Washer (L)
U-Tube Seal
Gasket (S)
Center
Panel (E)
¼” Washer (L)
¼” Nyloc Nuts (M)
¼” x ¾” Bolts (K)
¼” Flat washers (L)
3/8” x 4” Bolt (H)
3/8” Flat washer (O)
¼” x 1-3/4” Bolt (J)
¼” Flat washer (L)
1” x 1” x 43-1/4”
Cross Tube (B)
2” x 2”
Shank Tube (A)
1/8” x 1”
Cross Strap (C)
¼” Flat washer (L)
¼” Nyloc Nut (N)
3/8” Flat washer (O)
3/8” Nyloc Nut (N)
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Printed in China