Smittybilt DN230-S4 Sure Steps - Manual

For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 1600 Walnut Parkway, Rancho Dominguez, CA 90220
Installation Instructions
Sure-Step (Part # DN230-S4)
94-01 Dodge Ram Ext. Cab
QTY DESCRIPTION
1
Side Bar, left side
1 Side Bar, right side
1 Hardware Kit
NOTE: Please read this information before installing. Check components received with components listed above.
MINOR DRILLING REQUIRED for installation of these Side bars. To obtain correct installation, we recommend
you to follow these step by step installation instructions carefully. Please take care when installing this product to
protect the finish and your investment.
Step One: Locate hardware and check contents with the hardware listed below.
QTY
DESCRIPTION
4 12mm x 50mm Hex bolt, zinc plated
8 12mm Flat washer, zinc plated USS
8 12mm Split lock washer, zinc plated
4 10mm x 25mm Hex bolt
8 10mm Flat washer, zinc plated
4 10mm Hex nut, zinc plated
4 10mm Split lock washer, zinc plated
4 12mm x 1.75 x 110mm Hex head bolt, zinc plated GR5
2 801842 Front mounting bracket-small
2 801843 Rear mounting bracket-large
2 801844 Rear support bracket
4 3” Plastic rings
Step Two: Remove the front and rear body mount bolts. There are a total of four mounting brackets in the hardware kit.
Locate the two smaller brackets and loosely install them to the front body mount locations with the 12mm bolts and 12mm
flat and lock washers. Repeat this process for the rear body mounts.
Step Three: Attach the side bars to the mounting brackets with the remaining 12mm hardware. Align and level the side bars
and brackets at this time.
Step Four: Attach the support brackets to the rear attachment brackets with the 10mm hardware enclosed using the holes in
the brackets that are towards the front of the vehicle.