Cooling section start-up and adjustments – Carrier 48GH User Manual

Page 12

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Refer to Cooling Section Start-Up and Adjust­

ments — INDOOR AIRFLOW AND AIRFLOW

ADJUSTMENTS of these instructions to adjust

heating airflow when required.

LIMIT AND PRESSURE SWITCHES — Furnaee

limit switch (see Fig. 9) closes gas valve if leaving-air

temperature exceeds 175 F.

Normally closed limit switch completes control

circuit thru pigtail lead W to gas valve. See Fig. 9.

Should the leaving-air temperature rise to 175 F,

switch opens and W control circuit breaks. Any

interruption in W control circuit instantly closes

gas valve and stops gas flow to burners and pilot.

The indoor fan motor continues to run until time-

delay sequence of time delay relay (heating) is

completed.

When air temperature at limit switch drops to the

low-temperature setting of limit switch, switch

closes and completes W control circuit. Electric-

spark ignition system cycles and unit returns to

normal heating operation.

Pressure switch (Fig. 9) is required only when

unit operates on LP (propane) gas.

Cooling Section Start-Up and Adjustments

CAUTION: CoTsplete required procedures

given iu Urrit Preparation section before start­

ing UTSit,

£)o Bot jtintper any safety devices when oper-

atijig unit.

Do aot operate

compressor

when outdoor

temperature is beiow 55 F.

To prevent rapid cycling of compressor.

Time Guard ii circuit is supplied as standard

eqaipmeut.

CHECKING COOLING CONTROL OPERA­

TION — Start and check unit for proper cooling

control operation as follows:

1. Place room thermostat selector switch in OFF

position. Observe that blower motor starts when

fan switch is placed in ON position and shuts

off when fan switch is placed in AUTO,

position.

2. Place selector switch in COOL position and fan

switch in AUTO, position. Set cooling control

below room temperature. Observe that com­

pressor, condenser fan, and evaporator blower

motors start. Observe that cooling cycle shuts

down when control setting is satisfied.

3. When using an automatic changeover room

thermostat, place both selector and fan switches

in AUTO, position. Observe that unit operates

in heating mode when temperature control is

set to call for heating (above room temperature)

and operates in cooling mode when temperature

control is set to call for cooling (below room

temperature).

CHECKING AND ADJUSTING REFRIG­

ERANT CHARGE — Refrigerant system is fully

charged with R-22 refrigerant, tested, and factory

sealed. For most applications, factory charge is the

correct amount for best performance.

NOTE: Adjustment of refrigerant charge is not

required unless unit is suspected of not having

proper R-22 charge. For all applications, correct

R-22 charge for best performance is charge that

results in a suction gas superheat of 5 F at com­

pressor inlet when unit is operating at ARI rating

conditions of 95 F db outdoor and 80 F db/67 F wb

indoor.

An operating pressure/ temperature tag is

fastened inside the compressor compartment. When

evaluating the refrigerant charge by checking oper­

ating pressures and temperatures, use tag to ap­

proximate charge if ARI rating conditions cannot

be obtained. See Table 5. This method of evaluating

ensures that an optimum refrigerant charge is in

system when system conditions and components are

normal; however, adjusting refrigerant charge does

not solve or fix system abnormalities.

Amount of refrigerant charge affects how effi­

ciently and economically unit operates. An over­

charged or undercharged unit leads to diminished

cooling efficiency, high operating costs and the

possibility of premature compressor failure.

CAUTION: When evalnatisg EeMgerant

charge, an indicated adjustment to specified

factory charge must always

he

muhnsai. If a

substantial adjustment is indicated, an ab­

normal condltiou exists sotmewhere in cooUng

sy'stem, such as insufficient airflow across either

coil or both coils.

NOTE: For best results, evaluate refrigerant charge

when outdoor temperature is 65 F or higher.

Proceed as follows to evaluate system perform­

ance and refrigerant charge:

1. Remove caps from low- and high-pressure

service fittings.

2. Attach low- and high-side pressure gage hoses

to low- and high-pressure service fittings,

respectively. Hoses must have valve core de­

pressors. Gages must be calibrated for accuracy.

3. Set room thermostat below room temperature to

start cooling operation. Allow unit to operate

until conditions stabilize and pressures level out.

4. Determine and record these conditions:

a. Low- and high-side pressures.

b. Dry-bulb temperature of inlet air at outdoor

condenser coil.

c. Wet-bulb temperature of inlet air at indoor

evaporator coil.

d. Suction gas temperature at compressor inlet if

unit is operating at ARI standard rating con­

ditions indicated on operation pressure/

temperature tag.

12

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