Electrical schematic - sheet 1 of 2 -16, Platform control module, Ground control module – JLG E300 Service Manual User Manual

Page 216

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SECTION 7 - BASIC ELECTRICAL INFORMATION & SCHEMATICS

7-16

– JLG Lift –

3121253

1

3

2

4

11
13

7

9

10

TOWER
LIFT UP

PINK 25-1

PINK 26-1

BROWN 13-1

BROWN 14-1

WHITE 21-1

8

WHT/BLK 58-3

1

3

4

14

FLOW

CONTROL

STEER

LEFT

STEER
RIGHT

MAIN

LIFT

UP

WHITE 22-1

TAN 5-1

YELLOW 10-1

TAN 3-1

WHT/BLK 58-3

TOWER
LIFT DWN

MAIN
LIFT DWN

12

6
5

2

15

T/T SWING

RIGHT

BRAKE

RELEASE

T/T SWING

LEFT

MAIN VALVE BLOCK

LIFT

CYLINDER

TOWER

CYLINDER

C

N.O.

BRAKE PRESSURE
SWITCH; (CLOSES ON
RISING PRESSURE)

N.C.

CNCTD
TO J6-7

CNCTD
TO J6-8
OUTPUT

TAN 6-1

TAN 4-1

RED/WHT 50-1

YELLOW 9-1

6 POSITION DEUTSCH

CONNECTOR ON TURNTABLE;

BOOM SWITCHES ARE ALSO

WIRED THROUGH THIS

CONNECTOR ON PIN 5 & 6;

SEE
ZONE
H-2

N/C

N/

C

2 3 4

N/

C

2 3 4

N/

C

2

RE

D

BL

AC

K

BA

R

E

RE

D

3

BL

AC

K

BA

R

E

4

1

OU

T

IN

WHT/BLK 58-1

WHT/RED 57-2

WHT/RED 57-1

WH

T/

RE

D

57

-5

W

H

T

/BL

K 5

8

-5

WHT/BLK 58-4

1 5

7

10

15

5

6

7

8

12

14

N/C

N/C

N/

C

CREEP

7

1

2

3

DRIVE

6

4

5

N/C

N/C

B

L

A

C

K

R

E

D

B

A

R

E

B

L

A

C

K

R

E

D

B

A

R

E

3

1

6

4

RE

D/

O

R

N

G

R

EEN

BL

U

/Y

E

L

WH

IT

E

DO

WN

2 3 4 1

LEFT

RIGHT

STEER

1

4

5K

FWD

REV

BL

U

E

RE

D

BR

O

W

N

BL

AC

K

WHT

/RE

D

WHT/GRN

WHT/YEL

B

L

A

C

K

R

E

D

S

H

IE

L

D

UP

RI

G

H

T

LE

F

T

TILT

FAULT

ENABLE

5K

N/

C

PLATFORM
LEVEL

4

9
6
5

2
3

2
4
1
3
5

9 8

A

C

B

P

N

J

K

J

K

A

C

B

P

N

J1

4 SOCKET

J2-4 SOCKET

BR

AI

D

E

D

SH

IE

L

D

BR

AI

D

E

D

SH

IE

L

D

DRIVE/STEER
JOYSTICK ASSEMBLY

(LSS)
OVERLOAD

WH

T

/B

L

K

58

-6

1

2

V

SU

PP

L

Y

F

O

R

P

L

A

T

F

O

R

M

MO

D

U

L

E

O

RN/

B

L

K

PC

B G

R

O

U

N

D

F

O

R

PL

A

T

F

O

R

M

MO

D

U

L

E

BL

U

/BL

K

WH

T

/B

L

K

58-

6

WH

T

/B

L

K

58

-6

WH

T

/B

L

K

58

-6

J6
9 SOCKET

PLATFORM
ALARM

HOURMETER,
BATTERY DISCHARGE
INDICATOR,
ON-BOARD
DIAGNOSTICS

TRACTION
CONTROL

PUMP SPEED AND
CREEP-MODE SWITCH
ASSEMBLY

J12
6 PIN

J11
4 SOCKET

CREEP
SWITCH

C

A

N

BU

SS

H

I

RE

D

(T

W

IST

ED

P

A

IR

)

CA

N B

U

S

S

L

O

BL

AC

K

(T

W

IST

ED

P

A

IR

)

CA

N B

U

S

S

S

H

IL

E

D

BR

AI

D

E

D

SH

IE

L

D

(T

W

IST

ED

P

A

IR

)

PLATFORM CONTROL MODULE

J5
9 PIN

INDICATOR
LAMP PANEL

J4
6 PIN

WHITE 60-1

W

H

T

/BL

K 5

8

-4

BLUE 28-1

GRAY 24-1

GRAY 23-1

BLUE 27-1

O

RN/

R

E

D

49-3

7

BRN/WHT 47-4

BRN/WHT 47-5

BRN/WHT 47-1

BRN/WHT 47-2

BRN/WHT 47-3

BRN/WHT 47-6

W

H

T

/BL

K 5

8

-6

O

R

N

/RE

D 4

9

-5

WH

T

/B

L

K

58

-6

TRACTION
CONTROL

TELE.

PLATFROM
ROTATE

WHT

/R

E

D 57-

6

O

R

N/

RE

D 49-1

1

BR

O

W

N

1

3

-3

BR

O

W

N

1

4

-3

GR

A

Y

23

-2

GR

A

Y

2

4

-2

WH

T

/RE

D 57-5

N/

C

PIN

K

2

5

-3

PIN

K

2

6

-3

J7
15 PIN

J5

9 PIN

6

GROUND
ALARM

6

5

1

2

WHT/BLK 58-2

GROUND CONTROL MODULE

YEL/RED 2-12

P

6

N/

C

N/

C

N/

C

1

2

P

J8
2 SOCKET

J4
15 SOCKET

J10
2 SOCKET

J11
9 PIN

J9
2 PIN

J6

9 SOCKET

UPPER BOOM ELEVATION
SWITCH NORMALLY OPEN
HELD CLOSED

LOWER BOOM ELEVATION
SWITCH NORMALLY OPEN
HELD CLOSED

J7

15 PIN

ORN/RED 49-7

ORN/RED 49-6

18/11 1STP
BOOM CABLE

7

WHT/RED 57-11

TELESCOPE

15

WHT

/RE

D 57

-1

2

ENABLE

LE

F

T

RI

G

H

T

WH

IT

E

5

9

-2

WH

IT

E

60-

2

JIB

SWING

C

N.O.

O

RN/

RE

D 4

9

-2

TA

N

3

-2

TA

N

4

-2

WH

IT

E

21-

2

WH

IT

E

22-

2

PIN

K

2

5

-2

PIN

K

2

6

-2

BR

O

W

N

1

4

-2

3 4 5 6 7 8

10

13

BLUE 27-2

BLUE 28-2

14

BR

O

W

N

1

3

-2

GR

A

Y

24

-2

GR

A

Y

23

-2

9

11

12

BRAKE PRESSURE
SWITCH LOCATED IN
MAIN VALVE BLOCK
(CLOSES ON RISING
PRESSURE)

MAIN

LIFT

LEVEL

PLATF

ROT

UP

UP

DO

W

N

DO

W

N

LE

F

T

RI

G

H

T

IN

OU

T

DO

W

N

UP

T/T

SWING

LE

F

T

RI

G

H

T

JIB

2

1

DRIVE ORIENT.
PROX. SWITCH

TOWER

LIFT

UP

DO

WN

TA

N

5

-2

TA

N

6

-2

1 2

BL

AC

K

1

2

3

BLACK

RED

SHIELD

J14

3 PIN

SEE
ZONE C-4

SEE ZONE D-5

DO

WN

UP

TOWER
LIFT

9

11

TA

N

5

-3

TA

N

6

-3

YEL/RED 2-2-2

RED 1-3-2

1

4

3

8

2

5

CLEARSKY CONNECTOR

SEE SHEET 2 FOR

CLEARSKY SCHEMATIC

13

W

H

T

/BL

K 5

8

-5

8

DRIVE
ORIENT

WH

T

/B

L

K

58

-6

BRN/WHT 47-7

PLATF
LEVEL

UP

PLATF

ROTATE

RIGHT

PLATF

ROTATE

LEFT

JIB UP

JIB DOWN

PLATF
LEVEL
DOWN

JIB

SIDESWING

RIGHT

TELE

IN

TELE

OUT

JIB

SIDESWING

LEFT

3

WHITE 59-1

N.C.

BOOM FUNCTION

VALVE BLOCK

ORANGE 55-1

8

O

R

N

/RE

D 4

9

-1

-1

O

R

N

/RE
D 49-

8

OR

N

/R

E

D

49-

9

W

H

T

/RE

D 5

7

-1

1

6

1

3
4

2

5

WHT/RED 57-4

BL

AC

K

2

ORN/RED

N/

C

2

4

1

3

5

J3
6 SOCKET

6

8

3

1

2

5

6

9
7

4

OPTIONAL:
LSS OVERLOAD
MNTD IN MTB

2

1

BRN/WHT 47-7

WHT/BLK 58-8

WHT/RED 57-1

N/C

N/C

N/C

N/C

N/C

N/C

WHT/RED 57-5

49-4

Figure 7-22. Electrical Schematic - Sheet 1 of 2

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