SkyTrak 6042 Service Manual User Manual

Page 356

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Hydraulic System

8.124

Model 6042 Legacy

Origin 7/02

Figure 8-82 Stabilizer Cylinder Components

4. Install new oiled o-ring (Fig. 8-82, 16), back-up ring

(17) and oiled o-ring (18) onto the head gland (9). If
the back-up ring is not flat on both sides, the side
with the arc must be toward the o-ring.

5. Install the head gland (Fig. 8 -82, 9) onto the rod

(10). If necessary, use a soft hammer to drive the
head gland onto the rod.

6. Install the new small oiled o-ring (Fig. 8-82, 13) into

the piston (12).

7. Install the capped T-seal (Fig. 8 -82, 15) onto the

piston (9).

Note: The T-seal actually consists of four components; a
wide, flexible inner band, the flexible T-seal band itself,
and two supportive split caps that mount on either side of
the “T” seal band.

8. Install the two precision wearbands (Fig. 8-82, 14)

onto the piston (12).

9. Install the piston (Fig. 8-82, 12) onto the rod (10).

10. Secure the rod eyelet in a soft-jawed vise or other

suitable holding device. Place a padded support
below the threaded end of the rod to help prevent
damaging the rod.

11. Apply Loctite Primer “T” and Threadlocker #271

(red) to a new locknut (Fig. 8-82, 11) in accordance
with Loctite instructions. Install the nut onto the
threaded end of the rod. Torque the nut to
1,100-1,250 lb-ft (1.492-1.695 Nm).

IMPORTANT: Avoid using excess force when clamping
the cylinder in a vise. Apply only enough force to hold the
cylinder securely. Excessive force can damage the
cylinder tube (Fig. 8-82,
2).

12. Fasten the cylinder tube (Fig. 8-82, 2) in a soft-

jawed vise or other suitable holding device.

13. Lubricate the o-rings and the inside of the tube,

piston and head gland with clean, filtered hydraulic
oil. This will aid in installation.

MH2900

Apply Loctite #271 to

threads and torque to

1,100-1,250 lb-ft

(1.492-1.695 Nm)

19

Torque to

35-40 lb-ft

(47-54 Nm)

Torque to

300-400 lb-ft

(407-542 Nm)

11

8

9

13

15

4

3

6

7

2

12

17

18

14

5

16

1

20

21

23

Torque solenoid nut
to 4-6 lb-ft (5-8 Nm)

and cartridge to

25-30 lb-ft

(34-41 Nm)

22

24

3

10

~

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